stainless steel worm reducers
EP 700 Series Stainless Steel Worm Gear Speed Reducers | Ever-Power Gear
THE INITIAL Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Swiftness Reducer has been a foundation in food and beverage applications for many years. As a head in worm gear technology, Ever-Power Equipment continues to boost product functionality by developing innovative designs to meet more stringent needs and anticipated tightening of federal regulations in the food and beverage industry.
Blending trusted 700 Series worm gearing with a forward thinking new exterior design, the stainless 700 series has been optimized to withstand the harshest washdown conditions. The units feature reliable 700 Series worm gearing, a 316 stainless rounded housing with smooth uninterrupted areas made to prevent particle accumulation and pooling liquids, double lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs greater than a painted one, but purchasing a more corrosion resistant gearbox saves money and makes the most sense in the long run. Unmatched product overall performance in extremely caustic washdown applications coupled with first class customer service makes Ever-Power Gear your first choice for velocity reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel casing, bearing carriers and flanges
303 stainless output shafts
Rounded housing eliminates virtually all flat surfaces and prevents international matter accumulation or standing fluid
Elimination of all exposed hardware promotes soft surfaces to optimize wash down effectiveness
Lubed forever with H1 rated meals quality lubricant Klubersynth UH1 6-460
Flange style incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange style incorporates an O-band to reduce ingress of particles or fluids
Polished matte complete maintains clean appearance throughout operation
Optional high pressure washdown seal available
Obtainable in hollow and solid result shaft
Stainless Steel, Heavy-duty Right angle (SSHdR) series worm gearboxes are created with 304 stainless. All reducer areas are polished and rounded to avoid organism growth on surfaces. SSHdR series Hollow Output Bore reducers can be found in speed ratios which range from 5:1 to 60:1 with imperial center distances ranging from 1.75 to 3.25 inches. Also, our stainless gearboxes come pre-loaded with EP food grade lubricant.
“EP” series Flange Input – Hollow Bore Result series stainless steel correct angle worm gear reducers are stocked as completed goods with hollow result bore sizes ranging from 1” to 2-3/16” with obtainable center distances which range from 1.75 to 3.25 inches. All motor input flanges are NEMA C-face quill style styles and each unit is sold pre-filled with EP meals grade lubricant. STAINLESS bushing kits are sold separately to permit for a lot more mind shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances ranging from 1.75 to 3.25 inches
304 stainless steel housing, covers and flanges
Smooth, polished areas and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill input with carburizing heat treatment
CuSn12Ni2 bronze alloy worm wheel with high efficiency equipment tooth configuration
RoHS plastic material covers supplied to fill up unused mounting slots
0-ring provided on input flange to prevent moisture intrusion
Pre-loaded with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
Stainless Steel (SS Series)
Grove Gear STAINLESS gear reducers offer superior corrosion security. They are rust proof and in a position to withstand the harshest conditions. The stainless steel housing, cover and exterior hardware offer an exceedingly long life.
Center distances from 1.33” through 3.250”.
6 sizes available with ratings to 17 HP.
Available in single and double reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel housing and covers to withstand extreme environments.
Factory-filled with premium Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP dual lip seals provide prolonged lifestyle through increased resistance to temperature, abrasion and chemicals.
O-ring on face of input flange offers a positive seal against moisture intrusion.
303 stainless steel output shaft.
Worms are cut, heat-treated, ground and polished to provide efficient, quiet operation.
All units are 100% run and leak tested at the factory to insure you get the highest quality product.
Ultimate application versatility with all-angle mounting provisions, the widest selection of accessory bases and flanges and the largest selection of stock reducer styles.
Mounting dimensions are interchangeable with the majority of industry standard reducers.
EP Stainless Steel
Right Angle / Weighty Washdown Duty Stainless Steel Speed Reducer
This Stainless Steel reducer is built for DURABLE Washdown applications and is resistant to many forms of wear. This is exactly what you wish to use for severe environmental conditions.
STAINLESS WORM GEARBOX
Comply with HACCP and EHEDG regulations
It is becoming more and more difficult to really get your machine to meet the HACCP and EHEDG regulations, while your customers vulue this more and more. The stainless worm gearbox drive system Ever-Power enables you to stay affordable but meet tcustomer demants.
The Ever-Power stainless worm gearbox types are created to meet the guidelines. Because of this, they are resistant to an intensive cleaning regime, is made of hygienic components and are also dead areas, and horizontal surfaces whenever you can, avoided. Of training course, the material of these products is stainless steel.
Output torques of 40Nm up to 160Nm.
Result shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of we=7,5 up to i=100.
Food grade oil, food quality seals and hygienic design.
Materials worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), materials hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS STEEL WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Created for heavy-duty washdown
◦ Rust free casing, flange, and shafts are perfect for food industry
◦ Ideal for tough conditions and corrosive applications
◦ Internal bladder adjusts to warmth and pressure – No need for a surface breather
◦ Heat-treated steel worm shaft w/ surface thread
◦ Aluminum bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ High quality double lip oil seals
◦ Input flange O-ring repels external moisture
◦ USDA H1 food grade lubricant : MOBIL SHC CIBUS 460
◦ Appropriate for 56C, 145TC and 182/4TC Engine Inputs
◦ Twelve months limited warranty
Ever-Power Stainless Steel S Series right-angle worm reducer is ideal for harsh washdown conditions in food processing or other applications with high temperature/high pressure sprays. The S Series comes regular supplied with synthetic oil for lifetime lubrication and is made up of a stainless housing that is designed for safety in washdown applications, also designed for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power offers a self-produced stainless gearbox selection of high quality. The series originated specifically for the meals industry and other industries where there are continually stringent requirements for the resistance of the material and the easy-to-clean style.
The gearboxes are made of a smooth stainless gear casing, they are existence lubricated and will of course be given oil approved for the food industry. Essential oil seals are standard made of nitrile rubber.
To reduce the chance of bacterial development, the design is characterised by smooth machined areas without unnecessary flanges, recesses and mounting holes. Additionally it is possible to order the gearboxes with torque arm, side flange, free worm and plug-in shaft. Other modifications are performed on demand including such as for example stainless spindle gears.
In instances where you will want complete hygienic gear motor, we can offer the EP-gearboxes fitted with stainless AC or servo motor.
Resistant to cleaning with drinking water under pressure
The protection of the gearboxes is IP65, and for stainless motors it really is IP66. This means that the products could be cleaned with drinking water under pressure from all directions. To accomplish a standard protection of IP66 by assembly of gearboxes and motor, you must use a gasket of nitrile rubber for the joint. This means that the apparatus motors are well suited for free mounting with out a traditional stainless protection cover in areas where hygiene requirements are highest. Hidden sources of pollution can thereby be avoided.
The gearboxes are as standard supplied with a center distance of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque as high as 900 Nm.
Stainless worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Product selection brochures available below:
Full Integral Horsepower Item Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Extra flange and shaft inserts available and will be requested during product selection. To purchase, please get in touch with Bison at 1.800.ATBISON (282.4766) and ask to speak to an Automation Expert. Online selection and ordering coming soon!
Stainless Steel Solutions
Powerful, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless precision motion gearboxes are made for sterile manufacturing environments. The product’s smooth surface area and curved contour allows for easy cleaning and bacteria-free surfaces, ideal for meals digesting and pharmaceutical applications. The product is designed and ranked to IP69k providing maximum security against contaminant ingress as well as leak free operation.
Catalogued models of Ever-Power Gear’s popular stainless steel 700 Series swiftness reducers are actually available with standard 2-day delivery. Process improvements have yielded the industry’s best standard lead time for stainless worm gear reducers.
Ever-Power Gear’s SS700 Series, the initial “domed crown” stainless steel reducers, are designed for maximum corrosion level of resistance and superior performance in high-pressure food processing and packaging washdown applications.
A convenient after hours/holiday hotline can be available for emergency orders. Catalogued SS700 Series versions are stocked at local and regional distribution centers to make sure fast delivery.
All SS700 versions are NSF Authorized and also have many maintenance-friendly features including electropolished exterior complete, sealed electric motor flange, and covered hardware. To avoid miniscule niches that can web host microbial contamination, the nameplate provides been laser marked to provide a smooth uninterrupted surface area. A large internal essential oil reservoir, filled up with H1 food-grade lubricant (Klubersynth UH 1 6-460) and sealed forever, allows for a wide variety of operating temps and extended service lifestyle.
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