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Ever-Power – The high performance bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox has been created with a specific torque/speed relationship at heart and therefore benefits from many advantages.
compact and rigid style ensures highest overall performance whilst being space and weight efficient
Friction-locked suit between shaft and bevel gear
Energy-saving because of high efficiency rating of 98%
Options
extra cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended output hollow shaft for shrink disk (with or with no shrink disc)
customized designs
mounting feet
also obtainable in stainless steel
The EP-Series spiral bevel gearbox products offers 7 diverse sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, as well as universal mounting capability.
Most of these options are created possible by a modular style concept that starts with a cubic housing.
The EP-Series is an extremely versatile product line, meeting virtually all the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide pet clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a good spiral bevel gearbox solution whether for power tranny, high torque, or dynamic applications. These gearboxes feature sturdy cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all contributing to a trusted and optimized performance.
Features
Readily available in a wide range of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Combining these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox will be a ideal addition to your machine design.
Below is an array of EP-Series gearboxes. You can get the full product line, with technical specifications and CAD models, here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Ability spiral bevel gearboxes are ideal for universal use because of their machine-friendly structure and adaptability. The effective and reliable best performer is available in different variations. Like all Ever-Power spiral bevel gearboxes, they are manufactured using the modern production approach to ground circular arc the teeth according to Ever-Vitality. For clients, this means greater toothing quality and precision as well as even faster delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input swiftness: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – small and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide range of spiral bevel gearboxes are characterised by top quality and robust functionality by virtue of the apparatus housing made of cast iron. Our spiral bevel gearboxes are produced in four different versions. The drive and the steering wheel are mainly made with Ever-Power spiral gearing offering a calm, steady and efficient procedure.
Type EP is the standard version where in fact the bedding contains strong single-row deep groove ball bearings upon polished bearing seats.
Type “E” and “P” are gearboxes intended for tranny of high torques in low revolutions. The bearings will be strong conical roller bearings on polished bearing seats.
Type “L” is a special gearbox produced according to consumer requirements.
Our spiral bevel gearboxes can be supplied with up to four shafts, hollow shaft and with an result torque as high as 1,000 Nm and can be fitted with a electric motor flange with a coupling for direct mounting of the motor.
The spiral bevel gearboxes can be found in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and may also be supplied as reversing gears. All spiral bevel gearboxes are life-time lubricated and can be supplied in a hygienic version with a lubricant authorized for the meals industry, with stainless shafts and with a rustproof yellow-colored chromated gear housing. When there is a want for special shafts or flanges, we have great experience in adapting gearboxes – even in smaller figures – or in designing particular gearboxes for instance with gear housings in stainless or as precision gearboxes with reduced backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears coming from the differences in helix angles, they may be generally classified into straight bevel gears, which don’t have helix angles, and spiral bevel gears (which includes zerol bevel gears), which do have helix angles. However, because of the actual fact that manufacture facilities for directly bevel gears are becoming rare and the actual fact that directly bevel gears teeth cannot be polished, producing spiral bevel gears which can be polished superior when it comes to noise reduction, spiral bevel gears are likely to become more common later on.
Bevel gears can be generally classified by their manufacturing strategies, namely the Gleason method and Klingelnberg technique, which each possess differing teeth designs, and presently most gears use the Gleason method. Incidentally, all gears produced by Ever-Power use the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are utilized worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-residence heat treatment make all of us extremely flexible and responsive. We interact in partnership with you, providing guidance and assistance for your specific application, guiding you through concept, design and produce according to your individual requirements.
Provides invaluable benefits for customised solutions.
Extra drive shafts and a choice of internal gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. From one to three additional shafts, you will find the perfect solution.
Precision of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as for example reinforced bearings or cooling for operation at high temperatures
Versions for special requirements such as ATEX or for use in the food industry
Various corrosion tolerant finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have proven their versatility and value time by being extremely precise with suprisingly low backlash and incredibly low transmission error. Silent, shock resistant, possess overload capability and so are space saving.
The large precision spiral bevel gearbox is utilized worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to quality, diversity, longevity and stability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears will be carefully spaced to allow lubricants to be spread evenly. The spiral bevel gears in a Ever-Power gearbox are precisely adjusted via a unique, flexible locknut design.
Spiral bevel gears are actually designed for applications that want high speed and great torque power. They are able to help cut customer costs by giving long-lasting performance with minimal need for repairs or replacements. With spiral bevel gears, you don’t have for offsets and a considerably reduced threat of overheating. Curved tooth and deeper traction between those teeth ensures higher asset availability to boost flexible performance and expand equipment life.
Spiral bevel gears are actually bevel gears with helical teeth positioned in a 90-degree angle. The teeth were created with hook curve to provide better versatility and traction. Although they can be considered a hypoid equipment, they have no offsets, which indicates they will not slip during operation. This ensures smooth, dependable transmission perfect for high-speed, high-torque applications.